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VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL
54 23-Oct-02 02.9663.0010 D
Drawing Trees
VL1000 Incandescent Luminaires
Figure 3-1: VL1000 Incandscent Luminaires Drawing Tree (Part 1)
VL1000 Luminaire (Incandescent Versions)
20.9663.0001.01 (T) Rev D or 20.9663.0001.02 (TS) Rev D or 20.9663.0001.03 (TI) Rev D
Front Cover Assembly
22.9663.1038 Rev A
Gel Frame Holder
Assembly
21.9663.1028 Rev A
COT Flag Assembly
21.9663.1845 Rev 0
Controller PCB
Assembly
24.9663.1930 Rev H
Head Assembly
21.9663.1000.01 (T) Rev B
21.9663.1000.02 (TS) Rev B
21.9663.1000.03 (TI) Rev B
Front Head Assembly
21.9663.1001.01 (T) Rev G
21.9663.1001.02 (TS) Rev G
21.9663.1001.03 (TI) Rev G
Edge Control, Zoom, Dimmer
& Color Assembly
21.9663.1003 Rev D
Color Changer Assembly
21.9663.1500 Rev K
Color Changer Drive Motor
21.9663.1501 Rev C
Cover Plate Assembly
21.9663.1534 Rev 0
Barrel Assembly
21.9663.1710 Rev B
Lens #6 Assembly
21.9663.1760 Rev 0
Lens #7 Assembly
21.9663.1770 Rev 0
Lens #8 Assembly
21.9663.1780 Rev B
Yoke Legs Assembly
21.9663.1850.01 (T/TS) Rev C
Crossmember Assembly
21.9663.1811.01 (T/TS) Rev D
continued next page
Incandescent Gobo
Wheel Assembly
21.9663.1200 (T/TS) Rev P
Gobo Wheel Assembly
21.9663.1201 Rev B
Temperature Sensor
Electrical Assembly
23.9663.1248.01 (T/TS) Rev A
Wheel Sensor PCB
24.9663.1230 Rev D
Index Sensor PCB
24.9663.1231 Rev B
Gobo Bulkhead FAB Assembly
22.9663.1226 Rev M
Shutter Assembly
21.9663.1300 Rev Q (old)
21.9663.1350 Rev 0 (new)
Beam-Size Iris Assembly
21.9663.1400 Rev D
Rear Head Assembly
21.9663.1002.01 Rev J (T/TS)
Fan Assembly
23.9663.2009 Rev C
Inner Crossmember
Assembly
21.9663.1812 Rev B
Outer Crossmember
Assembly
21.9663.1813 Rev A
Pan Motor Assembly
21.9663.1815 Rev B
Pan Tube Assembly
21.9663.1819.01 (T/TS) Rev G
Wheel Sensor PCB
24.9663.1230 Rev D
Pan EOT Cable Assembly
25.9663.2001 Rev 0
Yoke to Head Ground
Cable Assembly
25.9663.2019 Rev A
Shutter Harness
Cable Assembly
25.9663.2040 Rev C
Color/Gobo/Lens Harness
Cable Assembly
25.9663.2050 Rev H
continued next page
Abbreviation Meaning
T VL1000 T Incandescent
TI VL1000 TI Incandescent
w/ Beam-Size Iris
TS VL1000 TS Incandescent
w/ Shutter System
Pan/Tilt Encoder
PCB Assembly
24.9661.0629 Rev 0
continued next page
- Luminaire 1
- Manual Revision History 3
- Compliance Notice 4
- Safety Notice 5
- Sicherheitshinweise 7
- Notes de sécurité 9
- UMINAIRE SERVICE MANUAL 10
- Aviso sobre Seguridad 11
- SAFETY NOTICE (JAPANESE) 13
- Table of Contents 15
- TABLE OF CONTENTS 17
- Introduction 19
- Customer Service 20
- CHAPTER 1 21
- Description 21
- DescriptionDescription 21
- Features 22
- ENTERMENU 23
- 02.9663.0010 D 23-Oct-02 7 25
- Arc Ballast Unit 26
- Principles of Operation 27
- INCANDESCENT 28
- VL1000 Arc Block Diagram 29
- VL1000 Arc Cable Routing 30
- Ballast Block Diagram 31
- Maintenance 33
- MaintenanceMaintenance 33
- CHAPTER 2 33
- Running Parameter Tests 34
- AINTENANCE : TESTING 35
- Maintenance Procedures 36
- CAUTION: 37
- Do not touch lamp 37
- Lamp Replacement (Arc Model) 38
- 02.9663.0010 D 23-Oct-02 21 39
- Frame or Top Hat Replacement 41
- Front Cover Removal 42
- Rear Head Assembly Removal 43
- Rotating Gobo Replacement 44
- Clock Mark 46
- Incandescent model gobo 49
- Gobo Gear Planet Alignment 50
- 02.9663.0010 D 23-Oct-02 33 51
- Alignment Mark 51
- Shutter Assembly Replacement 52
- Yoke not shown for clarity 53
- 02.9663.0010 D 23-Oct-02 39 57
- 6-32x3/8" PPSS Screw 57
- 6-32 Nylon Insert Hex Nut 57
- Ignitor PCB Replacement 59
- Power Supply Replacement 60
- Head not shown for clarity 61
- Controller PCB Replacement 62
- Tilt Encoder PCB Replacement 64
- 02.9663.0010 D 23-Oct-02 47 65
- 02.9663.0010 D 23-Oct-02 49 67
- DMX Input PCB Replacement 69
- CHAPTER 3 71
- Illustrated Parts Breakdown 71
- Drawing Trees 72
- VL1000 Arc Luminaires 74
- VL1000 Arc Luminaires (cont.) 75
- Top Assembly 76
- Label Locations 77
- VL1000 Luminaire 78
- Figure 3-7: VL1000 Luminaire 79
- Front Cover Assembly 80
- Gel Frame Holder Assembly 81
- COT Flag Assembly 82
- Controller PCB Assembly 83
- 02.9663.0010 D 23-Oct-02 69 87
- Head Assembly 89
- Front Head Assembly 90
- 02.9663.0010 D 23-Oct-02 73 91
- Refer to Figure 3-14 92
- 02.9663.0010 D 23-Oct-02 75 93
- Color Changer Assembly 94
- Color Changer Drive Motor 97
- Cover Plate Assembly 98
- Barrel Assembly 99
- Barrel Assembly (continued) 100
- Lens #6 Assembly 101
- Lens #7 Assembly 102
- Lens #8 Assembly 103
- Fan Assembly 104
- Pulley Side Rail Assembly 105
- Sensor Side Rail Assembly 106
- Refer to Figure 3-25 107
- No. Item Qty. UM. Description 107
- 02.9663.0010 D 23-Oct-02 91 109
- Refer to Figure 3-26 110
- Refer to Figure 3-27 111
- 02.9663.0010 D 23-Oct-02 95 113
- Gobo Wheel Assembly 114
- Gobo Bulkhead FAB Assembly 115
- Refer to Figure 3-30 116
- Dimmer Wheel Assembly 117
- Wheel Sensor PCB 118
- Index Sensor PCB 119
- Shutter Assembly 120
- Shutter Assembly (continued) 122
- Shutter 6 Rollers Assembly 123
- Beam-Size Iris Assembly 126
- Rear Head Assembly 127
- Bulkhead Assembly 129
- Back Cap Assembly 130
- Back Cap Assembly (continued) 131
- Yoke Assembly 133
- Tilt Motor Assembly 135
- Ignitor PCB 136
- Pan/Tilt Encoder PCB Assembly 137
- Crossmember Assembly 138
- 02.9663.0010 D 23-Oct-02 121 139
- Inner Crossmember Assembly 140
- Outer Crossmember Assembly 141
- Pan Motor Assembly 142
- Pan Tube Assembly 143
- Pan Tube Assembly (continued) 144
- DMX Input PCB Assembly 145
- Refer to Figure 3-50 147
- Pan EOT Cable Assembly 149
- Tilt COT Cable Assembly 150
- AC Line Input Cable Assembly 151
- 25.9663.2016.01 Rev 0 152
- 25.9663.2016.11 Rev 0 153
- Refer to Figure 3-56 154
- Refer to Figure 3-57 155
- Refer to Figure 3-58 156
- Refer to Figure 3-59 157
- 22.0" 158
- 10.0" 158
- 20.0" 158
- 8.0" 158
- PIGTAIL DATA CONNECTOR 159
- FROM ARC POWER INPUT 159
- TO MAIN CONTROL 159
- Data I/O Link Cable Assembly 160
- LVS DC Output Cable Assembly 161
- Refer to Figure 3-63 162
- Refer to Figure 3-64 163
- Refer to Figure 3-65 164
- 25.9663.2036 Rev B 165
- Refer to Figure 3-67 166
- 02.9663.0010 D 23-Oct-02 149 167
- Refer to Figure 3-68 168
- 02.9663.0010 D 23-Oct-02 151 169
- Arc Ballast Assembly 171
- 02.9663.0010 D 23-Oct-02 155 173
- 625W Ballast PCB 174
- 625W Ballast Rider PCB 178
- Refer to Figure 3-72 182
- 02.9663.0010 D 23-Oct-02 165 183
- APPENDIX A 185
- Technical Bulletins 185
- Wiring and Schematic Diagrams 187
- VARI❋LITE 188
- VL1000 Ballast Wiring Diagram 191
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