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VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL
112 23-Oct-02 02.9663.0010 D
Back Cap Assembly
21.9663.1127.01 (T/TS) Rev D
21.9663.1127.11 (A/AS) Rev D
Refer to Figure 3-39.
No. Item Qty. UM. Description
1
10.9663.1116 2
EA
CLAMP, LAMP BASE BAIL (T/TS ONLY)
2 10.9663.1118 1
EA
PLATE, BACKCAP ADJUST
3 10.9663.1119 2
EA
LAMP BASE CLAMP (T/TS ONLY)
4 12.9663.1126 1
EA
BACKCAP, MACHINED
5 53.2008.0003 2
EA
NUT, PUSH #10
6 53.2022.0003 3
EA
NUT, 10-32 THUMB 1/2"OD RND KNURLED BRASS
7 53.5510.2375 2
EA
SCREW, 10-32 X 2 3/8" LG PPSS BLACK
8 53.6539.0011 3
EA
SCREW, 10-32 X 2 1/4" PFBSS UNF-2A
9 53.6575.0001 2
EA
SCREW, 8-32 X 1.0" PPZ
10 53.6575.0005 2
EA
SCREW, 8-32 X 1 1/2" PPZ (T/TS ONLY)
11 55.6568.0059 3
EA
SPRING, CPRSN, .360" OD 1.50" LG .045" DIA SS
12 55.6623.0004 3
EA
WASHER, #10 FLAT SS .203 ID .625 OD .050 THK
13 55.6704.0013 1
EA
STANDOFF, 1/4" HEX 8-32 .500" LG (T/TS ONLY)
14 71.2560.0001 1
EA
SOCKET, LAMP G22 SCREW TERMINALS
- Luminaire 1
- Manual Revision History 3
- Compliance Notice 4
- Safety Notice 5
- Sicherheitshinweise 7
- Notes de sécurité 9
- UMINAIRE SERVICE MANUAL 10
- Aviso sobre Seguridad 11
- SAFETY NOTICE (JAPANESE) 13
- Table of Contents 15
- TABLE OF CONTENTS 17
- Introduction 19
- Customer Service 20
- CHAPTER 1 21
- Description 21
- DescriptionDescription 21
- Features 22
- ENTERMENU 23
- 02.9663.0010 D 23-Oct-02 7 25
- Arc Ballast Unit 26
- Principles of Operation 27
- INCANDESCENT 28
- VL1000 Arc Block Diagram 29
- VL1000 Arc Cable Routing 30
- Ballast Block Diagram 31
- Maintenance 33
- MaintenanceMaintenance 33
- CHAPTER 2 33
- Running Parameter Tests 34
- AINTENANCE : TESTING 35
- Maintenance Procedures 36
- CAUTION: 37
- Do not touch lamp 37
- Lamp Replacement (Arc Model) 38
- 02.9663.0010 D 23-Oct-02 21 39
- Frame or Top Hat Replacement 41
- Front Cover Removal 42
- Rear Head Assembly Removal 43
- Rotating Gobo Replacement 44
- Clock Mark 46
- Incandescent model gobo 49
- Gobo Gear Planet Alignment 50
- 02.9663.0010 D 23-Oct-02 33 51
- Alignment Mark 51
- Shutter Assembly Replacement 52
- Yoke not shown for clarity 53
- 02.9663.0010 D 23-Oct-02 39 57
- 6-32x3/8" PPSS Screw 57
- 6-32 Nylon Insert Hex Nut 57
- Ignitor PCB Replacement 59
- Power Supply Replacement 60
- Head not shown for clarity 61
- Controller PCB Replacement 62
- Tilt Encoder PCB Replacement 64
- 02.9663.0010 D 23-Oct-02 47 65
- 02.9663.0010 D 23-Oct-02 49 67
- DMX Input PCB Replacement 69
- CHAPTER 3 71
- Illustrated Parts Breakdown 71
- Drawing Trees 72
- VL1000 Arc Luminaires 74
- VL1000 Arc Luminaires (cont.) 75
- Top Assembly 76
- Label Locations 77
- VL1000 Luminaire 78
- Figure 3-7: VL1000 Luminaire 79
- Front Cover Assembly 80
- Gel Frame Holder Assembly 81
- COT Flag Assembly 82
- Controller PCB Assembly 83
- 02.9663.0010 D 23-Oct-02 69 87
- Head Assembly 89
- Front Head Assembly 90
- 02.9663.0010 D 23-Oct-02 73 91
- Refer to Figure 3-14 92
- 02.9663.0010 D 23-Oct-02 75 93
- Color Changer Assembly 94
- Color Changer Drive Motor 97
- Cover Plate Assembly 98
- Barrel Assembly 99
- Barrel Assembly (continued) 100
- Lens #6 Assembly 101
- Lens #7 Assembly 102
- Lens #8 Assembly 103
- Fan Assembly 104
- Pulley Side Rail Assembly 105
- Sensor Side Rail Assembly 106
- Refer to Figure 3-25 107
- No. Item Qty. UM. Description 107
- 02.9663.0010 D 23-Oct-02 91 109
- Refer to Figure 3-26 110
- Refer to Figure 3-27 111
- 02.9663.0010 D 23-Oct-02 95 113
- Gobo Wheel Assembly 114
- Gobo Bulkhead FAB Assembly 115
- Refer to Figure 3-30 116
- Dimmer Wheel Assembly 117
- Wheel Sensor PCB 118
- Index Sensor PCB 119
- Shutter Assembly 120
- Shutter Assembly (continued) 122
- Shutter 6 Rollers Assembly 123
- Beam-Size Iris Assembly 126
- Rear Head Assembly 127
- Bulkhead Assembly 129
- Back Cap Assembly 130
- Back Cap Assembly (continued) 131
- Yoke Assembly 133
- Tilt Motor Assembly 135
- Ignitor PCB 136
- Pan/Tilt Encoder PCB Assembly 137
- Crossmember Assembly 138
- 02.9663.0010 D 23-Oct-02 121 139
- Inner Crossmember Assembly 140
- Outer Crossmember Assembly 141
- Pan Motor Assembly 142
- Pan Tube Assembly 143
- Pan Tube Assembly (continued) 144
- DMX Input PCB Assembly 145
- Refer to Figure 3-50 147
- Pan EOT Cable Assembly 149
- Tilt COT Cable Assembly 150
- AC Line Input Cable Assembly 151
- 25.9663.2016.01 Rev 0 152
- 25.9663.2016.11 Rev 0 153
- Refer to Figure 3-56 154
- Refer to Figure 3-57 155
- Refer to Figure 3-58 156
- Refer to Figure 3-59 157
- 22.0" 158
- 10.0" 158
- 20.0" 158
- 8.0" 158
- PIGTAIL DATA CONNECTOR 159
- FROM ARC POWER INPUT 159
- TO MAIN CONTROL 159
- Data I/O Link Cable Assembly 160
- LVS DC Output Cable Assembly 161
- Refer to Figure 3-63 162
- Refer to Figure 3-64 163
- Refer to Figure 3-65 164
- 25.9663.2036 Rev B 165
- Refer to Figure 3-67 166
- 02.9663.0010 D 23-Oct-02 149 167
- Refer to Figure 3-68 168
- 02.9663.0010 D 23-Oct-02 151 169
- Arc Ballast Assembly 171
- 02.9663.0010 D 23-Oct-02 155 173
- 625W Ballast PCB 174
- 625W Ballast Rider PCB 178
- Refer to Figure 3-72 182
- 02.9663.0010 D 23-Oct-02 165 183
- APPENDIX A 185
- Technical Bulletins 185
- Wiring and Schematic Diagrams 187
- VARI❋LITE 188
- VL1000 Ballast Wiring Diagram 191
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