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VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL
150 23-Oct-02 02.9663.0010 D
Color/Gobo/Lens Harness Cable Assembly
25.9663.2050 Rev H
Refer to Figure 3-68.
No. Item Qty. UM. Description
1 04.9663.2050.00 1
EA
LABEL SET, COLOR/GOBO/LENS HARNESS
2 52.6224.0050 1
EA
HOUSING, 50POS 26-22AWG PRELOADED MT RECEPT DBL ROW
3 52.6224.1050 1
EA
COVER, FRONT 50POS MT LATCHING
4 52.6224.2050 1
EA
COVER, BACK 50POS MT
5 52.6467.0003 1
EA
CONN, FEM PLUG 3 POS 30-24 AWG CRIMP PHR
6 52.6467.0004 1
EA
CONN, FEM PLUG 4 POS 30-24 AWG CRIMP PHR
7 52.6467.0024 6
EA
CONTACT, SOCKET 30-24AWG CRIMP (REEL) PH (JST)
8 52.6524.0002 1
EA
CONN, HOUSING 2POS RECEPTACLE
9 52.6524.0004 1
EA
CONN, HOUSING 4POS RECEPTACLE
10 52.6661.0006 4
EA
CONN, RECEPT 6CIR WIRE TO WIRE 1.25MM PITCH
11 52.6662.0006 6
EA
HOUSING, 6POS 125V/2A 2.00MMPITCH
12 52.8346.0001 6
EA
CONTACT, 24-30AWG FEMALE CRIMP
13 52.8387.0001 16
EA
CONTACT, 26-28AWG FEMALE CRIMP 1.25MM PITCH (REEL)
14 52.8388.0001 24
EA
CONTACT, 24-30AWG FEMALE CRIMP 2.00MMPITCH (REEL)
15 55.2186.0001 12
EA
CABLE TIE, .10"WD 4.00"LG SMALL
16 55.6699.0004 0.50 FT SLEEVING, 3/4"NOM.DIA. POLY EXP BRAIDED
17 73.5116.0123 12.75 FT WIRE, 24AWG 4COND TW 300V 80C <BLK-BRN-RED-ORG> UL1061
18 73.5126.0002 2.42 FT WIRE, 26AWG 2COND 300V 80C <BLK-RED> UL1061, 19STRND
19 73.5126.0029 5.42 FT WIRE, 26AWG 3COND 300V 80C <BLK-RED-WHT> UL1061, 19STRND
20 73.5126.0123 10.42 FT WIRE, 26AWG 4COND TW 300V 80C (BLK-BRN-RED-ORG)
21 73.7094.0001 .17 FT WIRE, 26AWG, TEFLON, RED, 19 STRAND
- Luminaire 1
- Manual Revision History 3
- Compliance Notice 4
- Safety Notice 5
- Sicherheitshinweise 7
- Notes de sécurité 9
- UMINAIRE SERVICE MANUAL 10
- Aviso sobre Seguridad 11
- SAFETY NOTICE (JAPANESE) 13
- Table of Contents 15
- TABLE OF CONTENTS 17
- Introduction 19
- Customer Service 20
- CHAPTER 1 21
- Description 21
- DescriptionDescription 21
- Features 22
- ENTERMENU 23
- 02.9663.0010 D 23-Oct-02 7 25
- Arc Ballast Unit 26
- Principles of Operation 27
- INCANDESCENT 28
- VL1000 Arc Block Diagram 29
- VL1000 Arc Cable Routing 30
- Ballast Block Diagram 31
- Maintenance 33
- MaintenanceMaintenance 33
- CHAPTER 2 33
- Running Parameter Tests 34
- AINTENANCE : TESTING 35
- Maintenance Procedures 36
- CAUTION: 37
- Do not touch lamp 37
- Lamp Replacement (Arc Model) 38
- 02.9663.0010 D 23-Oct-02 21 39
- Frame or Top Hat Replacement 41
- Front Cover Removal 42
- Rear Head Assembly Removal 43
- Rotating Gobo Replacement 44
- Clock Mark 46
- Incandescent model gobo 49
- Gobo Gear Planet Alignment 50
- 02.9663.0010 D 23-Oct-02 33 51
- Alignment Mark 51
- Shutter Assembly Replacement 52
- Yoke not shown for clarity 53
- 02.9663.0010 D 23-Oct-02 39 57
- 6-32x3/8" PPSS Screw 57
- 6-32 Nylon Insert Hex Nut 57
- Ignitor PCB Replacement 59
- Power Supply Replacement 60
- Head not shown for clarity 61
- Controller PCB Replacement 62
- Tilt Encoder PCB Replacement 64
- 02.9663.0010 D 23-Oct-02 47 65
- 02.9663.0010 D 23-Oct-02 49 67
- DMX Input PCB Replacement 69
- CHAPTER 3 71
- Illustrated Parts Breakdown 71
- Drawing Trees 72
- VL1000 Arc Luminaires 74
- VL1000 Arc Luminaires (cont.) 75
- Top Assembly 76
- Label Locations 77
- VL1000 Luminaire 78
- Figure 3-7: VL1000 Luminaire 79
- Front Cover Assembly 80
- Gel Frame Holder Assembly 81
- COT Flag Assembly 82
- Controller PCB Assembly 83
- 02.9663.0010 D 23-Oct-02 69 87
- Head Assembly 89
- Front Head Assembly 90
- 02.9663.0010 D 23-Oct-02 73 91
- Refer to Figure 3-14 92
- 02.9663.0010 D 23-Oct-02 75 93
- Color Changer Assembly 94
- Color Changer Drive Motor 97
- Cover Plate Assembly 98
- Barrel Assembly 99
- Barrel Assembly (continued) 100
- Lens #6 Assembly 101
- Lens #7 Assembly 102
- Lens #8 Assembly 103
- Fan Assembly 104
- Pulley Side Rail Assembly 105
- Sensor Side Rail Assembly 106
- Refer to Figure 3-25 107
- No. Item Qty. UM. Description 107
- 02.9663.0010 D 23-Oct-02 91 109
- Refer to Figure 3-26 110
- Refer to Figure 3-27 111
- 02.9663.0010 D 23-Oct-02 95 113
- Gobo Wheel Assembly 114
- Gobo Bulkhead FAB Assembly 115
- Refer to Figure 3-30 116
- Dimmer Wheel Assembly 117
- Wheel Sensor PCB 118
- Index Sensor PCB 119
- Shutter Assembly 120
- Shutter Assembly (continued) 122
- Shutter 6 Rollers Assembly 123
- Beam-Size Iris Assembly 126
- Rear Head Assembly 127
- Bulkhead Assembly 129
- Back Cap Assembly 130
- Back Cap Assembly (continued) 131
- Yoke Assembly 133
- Tilt Motor Assembly 135
- Ignitor PCB 136
- Pan/Tilt Encoder PCB Assembly 137
- Crossmember Assembly 138
- 02.9663.0010 D 23-Oct-02 121 139
- Inner Crossmember Assembly 140
- Outer Crossmember Assembly 141
- Pan Motor Assembly 142
- Pan Tube Assembly 143
- Pan Tube Assembly (continued) 144
- DMX Input PCB Assembly 145
- Refer to Figure 3-50 147
- Pan EOT Cable Assembly 149
- Tilt COT Cable Assembly 150
- AC Line Input Cable Assembly 151
- 25.9663.2016.01 Rev 0 152
- 25.9663.2016.11 Rev 0 153
- Refer to Figure 3-56 154
- Refer to Figure 3-57 155
- Refer to Figure 3-58 156
- Refer to Figure 3-59 157
- 22.0" 158
- 10.0" 158
- 20.0" 158
- 8.0" 158
- PIGTAIL DATA CONNECTOR 159
- FROM ARC POWER INPUT 159
- TO MAIN CONTROL 159
- Data I/O Link Cable Assembly 160
- LVS DC Output Cable Assembly 161
- Refer to Figure 3-63 162
- Refer to Figure 3-64 163
- Refer to Figure 3-65 164
- 25.9663.2036 Rev B 165
- Refer to Figure 3-67 166
- 02.9663.0010 D 23-Oct-02 149 167
- Refer to Figure 3-68 168
- 02.9663.0010 D 23-Oct-02 151 169
- Arc Ballast Assembly 171
- 02.9663.0010 D 23-Oct-02 155 173
- 625W Ballast PCB 174
- 625W Ballast Rider PCB 178
- Refer to Figure 3-72 182
- 02.9663.0010 D 23-Oct-02 165 183
- APPENDIX A 185
- Technical Bulletins 185
- Wiring and Schematic Diagrams 187
- VARI❋LITE 188
- VL1000 Ballast Wiring Diagram 191
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