Vari Lite Virtuoso DX Service Manual Page 36
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VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL
18 23-Oct-02 02.9663.0010 D
Maintenance Procedures
Lamp Replacement (Incandescent Model)
Parts:
1000 WATT INCANDESCENT LAMP, 100 VAC (71.2552.0100) - T/TS/TI
1000 WATT INCANDESCENT LAMP, 115 VAC (71.2552.0115) - T/TS/TI
1000 WATT INCANDESCENT LAMP, 230 VAC (71.2552.0230) - T/TS/TI
Tools:
#2 Phillips screwdriver, cotton gloves
CAUTION: Wear cotton gloves or other covering while installing lamp. Touching
lamp glass with bare fingers will leave oil and may cause the lamp to explode or
reduce lamp life. If touched, use alcohol and cotton cloth to thoroughly clean glass
portion of lamp.
To install incandescent lamp:
Step 1. Remove power from luminaire.
Step 2. At backcap, gradually loosen two 10-32x2-3/8" PPSS black screws
(Figure 2-1) a few turns at a time until backcap is free. (Screws must be
alternately loosened to prevent one side from locking up.)
Figure 2-1: Removing Incandescent Backcap
10-32x2-3/8 PPSS
Black Screws (captive)
Backcap
Rear Head
CAUTION:
Do not touch lamp
with bare fingers.
- loosen each gradually
Assembly
Alignment Stud (2)
Alignment Hole (2)
Align when
re-installing
CAUTION:
Holes and studs MUST be
aligned when re-installing.
Backcap Interior View
- Luminaire 1
- Manual Revision History 3
- Compliance Notice 4
- Safety Notice 5
- Sicherheitshinweise 7
- Notes de sécurité 9
- UMINAIRE SERVICE MANUAL 10
- Aviso sobre Seguridad 11
- SAFETY NOTICE (JAPANESE) 13
- Table of Contents 15
- TABLE OF CONTENTS 17
- Introduction 19
- Customer Service 20
- CHAPTER 1 21
- Description 21
- DescriptionDescription 21
- Features 22
- ENTERMENU 23
- 02.9663.0010 D 23-Oct-02 7 25
- Arc Ballast Unit 26
- Principles of Operation 27
- INCANDESCENT 28
- VL1000 Arc Block Diagram 29
- VL1000 Arc Cable Routing 30
- Ballast Block Diagram 31
- Maintenance 33
- MaintenanceMaintenance 33
- CHAPTER 2 33
- Running Parameter Tests 34
- AINTENANCE : TESTING 35
- Maintenance Procedures 36
- CAUTION: 37
- Do not touch lamp 37
- Lamp Replacement (Arc Model) 38
- 02.9663.0010 D 23-Oct-02 21 39
- Frame or Top Hat Replacement 41
- Front Cover Removal 42
- Rear Head Assembly Removal 43
- Rotating Gobo Replacement 44
- Clock Mark 46
- Incandescent model gobo 49
- Gobo Gear Planet Alignment 50
- 02.9663.0010 D 23-Oct-02 33 51
- Alignment Mark 51
- Shutter Assembly Replacement 52
- Yoke not shown for clarity 53
- 02.9663.0010 D 23-Oct-02 39 57
- 6-32x3/8" PPSS Screw 57
- 6-32 Nylon Insert Hex Nut 57
- Ignitor PCB Replacement 59
- Power Supply Replacement 60
- Head not shown for clarity 61
- Controller PCB Replacement 62
- Tilt Encoder PCB Replacement 64
- 02.9663.0010 D 23-Oct-02 47 65
- 02.9663.0010 D 23-Oct-02 49 67
- DMX Input PCB Replacement 69
- CHAPTER 3 71
- Illustrated Parts Breakdown 71
- Drawing Trees 72
- VL1000 Arc Luminaires 74
- VL1000 Arc Luminaires (cont.) 75
- Top Assembly 76
- Label Locations 77
- VL1000 Luminaire 78
- Figure 3-7: VL1000 Luminaire 79
- Front Cover Assembly 80
- Gel Frame Holder Assembly 81
- COT Flag Assembly 82
- Controller PCB Assembly 83
- 02.9663.0010 D 23-Oct-02 69 87
- Head Assembly 89
- Front Head Assembly 90
- 02.9663.0010 D 23-Oct-02 73 91
- Refer to Figure 3-14 92
- 02.9663.0010 D 23-Oct-02 75 93
- Color Changer Assembly 94
- Color Changer Drive Motor 97
- Cover Plate Assembly 98
- Barrel Assembly 99
- Barrel Assembly (continued) 100
- Lens #6 Assembly 101
- Lens #7 Assembly 102
- Lens #8 Assembly 103
- Fan Assembly 104
- Pulley Side Rail Assembly 105
- Sensor Side Rail Assembly 106
- Refer to Figure 3-25 107
- No. Item Qty. UM. Description 107
- 02.9663.0010 D 23-Oct-02 91 109
- Refer to Figure 3-26 110
- Refer to Figure 3-27 111
- 02.9663.0010 D 23-Oct-02 95 113
- Gobo Wheel Assembly 114
- Gobo Bulkhead FAB Assembly 115
- Refer to Figure 3-30 116
- Dimmer Wheel Assembly 117
- Wheel Sensor PCB 118
- Index Sensor PCB 119
- Shutter Assembly 120
- Shutter Assembly (continued) 122
- Shutter 6 Rollers Assembly 123
- Beam-Size Iris Assembly 126
- Rear Head Assembly 127
- Bulkhead Assembly 129
- Back Cap Assembly 130
- Back Cap Assembly (continued) 131
- Yoke Assembly 133
- Tilt Motor Assembly 135
- Ignitor PCB 136
- Pan/Tilt Encoder PCB Assembly 137
- Crossmember Assembly 138
- 02.9663.0010 D 23-Oct-02 121 139
- Inner Crossmember Assembly 140
- Outer Crossmember Assembly 141
- Pan Motor Assembly 142
- Pan Tube Assembly 143
- Pan Tube Assembly (continued) 144
- DMX Input PCB Assembly 145
- Refer to Figure 3-50 147
- Pan EOT Cable Assembly 149
- Tilt COT Cable Assembly 150
- AC Line Input Cable Assembly 151
- 25.9663.2016.01 Rev 0 152
- 25.9663.2016.11 Rev 0 153
- Refer to Figure 3-56 154
- Refer to Figure 3-57 155
- Refer to Figure 3-58 156
- Refer to Figure 3-59 157
- 22.0" 158
- 10.0" 158
- 20.0" 158
- 8.0" 158
- PIGTAIL DATA CONNECTOR 159
- FROM ARC POWER INPUT 159
- TO MAIN CONTROL 159
- Data I/O Link Cable Assembly 160
- LVS DC Output Cable Assembly 161
- Refer to Figure 3-63 162
- Refer to Figure 3-64 163
- Refer to Figure 3-65 164
- 25.9663.2036 Rev B 165
- Refer to Figure 3-67 166
- 02.9663.0010 D 23-Oct-02 149 167
- Refer to Figure 3-68 168
- 02.9663.0010 D 23-Oct-02 151 169
- Arc Ballast Assembly 171
- 02.9663.0010 D 23-Oct-02 155 173
- 625W Ballast PCB 174
- 625W Ballast Rider PCB 178
- Refer to Figure 3-72 182
- 02.9663.0010 D 23-Oct-02 165 183
- APPENDIX A 185
- Technical Bulletins 185
- Wiring and Schematic Diagrams 187
- VARI❋LITE 188
- VL1000 Ballast Wiring Diagram 191
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